step 3 – grinding & polishing the keys

Last weekend we did some grinding and buffing and I got to use the bench grinder (woo!) but it was kind of scary. The grindstone and the buffer are both spinning at 6000 rpm and trying to concentrate over the noise while also knowing the fact that my fingers could get ripped off was – …

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Step 2 – start cutting xylophone keys

We bought some aluminum bar (3″ x .5″), which has a nice, resonant tone without any nasty harmonics to it. Also, it’s the lightest choice (brass and steel are MUCH heavier), which will become important when we have close to a hundred pounds of keys, steel framing and audio pickups hanging off the van. I …

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Step 1 – get enormous van

If you want to build a rolling xylophone that a lot of people can play on, you need to start large. Garage-defyingly, big-elbowed, fat-assed gas-whale large. I don’t even want to think of how thirsty this platform is, it’s stupidly gorgeous. Burly rhomboidal lines. Four rows of seating (that won’t last long). Brown/orange “sunset” striping. …

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This is it – BEFORE

I biked past it this morning and snapped a cellphone pic. We don’t own it just yet. The owner is clearing the title and getting DMV papers in order. Details when it’s actually ours. Soon.

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It’s kinda rusty, like this

Can’t find the Craigslist ad, but we’re on the verge of buying the foundation of XyloVan – a 1984 extended Club Van. More about it when it arrives. And then some. We have plans. Anyway, it looks a little like this:

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