Category: Shade

Gussets – a little slab of playa engineering

What holds this crazy rig together? Why, abortion gussets, of course.

Fold a nine-inch wide strip of fabric (at 60″) into a strip four layers thick, seam its long edges, and then cut it into strips about six inches long.

Then seam the cut edges and voila – a little stack of stout reinforcements …

… to be sewn into place to keep the fabric all in one piece while still letting the air flow through.

Roof shade – the sewing begins in earnest

Step one, ailment attempt to throw together an enormous framework of PVC pipe to arc over the van like some demented logo for caffeinated high-fructose corn syrup ‘n’ gutbombs.

Valiantly attempt to model it.

Then, when that fails, toss the PVC aside and acquire some 1″ steel conduit and connectors for a new frame, which you injure yourself building.

Then start sewing. (more photos after the jump. More

Nice slice

Hey, page what the …

Why is there blood suddenly dripping onto the pipes that I just cut for the roof-canopy frame?

Oh. Yeah. The little chunk of not-quite-cut pipe I just tapped off the end of the length I cut. Sharp metal. Duh.